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DIY Solid Surface Countertop: Your Complete Guide

DIY Solid Surface Countertop: Your Complete Guide

How Deep is a Kitchen Counter?

Are you looking to revamp your kitchen or bathroom without breaking the bank? A DIY solid surface countertop is an excellent solution. This comprehensive guide will walk you through everything you need to know about how to DIY solid surface countertop projects.

DIY Corian Counter Tops | How to Build Solid Surface Kitchen Countertops

Why Choose to DIY Solid Surface Countertop?

Solid surface countertops are popular because they’re durable, versatile, and easy to maintain. Here’s why a DIY approach makes sense:

  1. Cost-Effective: Cutting out labor costs can save you hundreds of dollars.
  2. Customization: Design and shape your countertop to match your unique style.
  3. Satisfaction: The joy of crafting your countertop is an achievement in itself.

Tools and Materials You’ll Need

Before diving into how to DIY solid surface countertop, gather these essential tools and materials:

  • Tools: Circular saw, router, jigsaw, sander, clamps, straight edge, and level.
  • Materials: Solid surface sheets, adhesive, sandpaper, polishing pads, and safety gear.
diy solid surface countertop
Circular saw from Amazon
Jigsaw from Amazon
Jigsaw from Amazon

Step-by-Step Guide on How to DIY Solid Surface Countertop

1. Planning and Measuring

  • Measure Your Space: Take precise measurements of your existing countertop.
  • Design Your Countertop: Sketch out your ideal design, including sink and appliance cutouts.
  • Order the Material: Purchase solid surface sheets in the desired color and finish.

2. Cutting and Shaping the Countertop

  • Cut the Sheets: Use a circular saw and straight edge to cut the sheets to size.
  • Make Cutouts: Create sink and appliance cutouts using a jigsaw.
  • Smooth Edges: Smooth and round the edges using a router with a profiling bit.

3. Assembling and Joining

  • Dry Fit: Lay out all pieces to ensure proper fit.
  • Join the Pieces: Apply adhesive to join seams and clamp securely.
  • Sand the Seams: Once the adhesive dries, sand the seams flush with the surface.

4. Finishing and Polishing

  • Sand the Surface: Sand the countertop with progressively finer grits.
  • Polish to Shine: Use polishing pads and buffing compounds to achieve a glossy finish.
  • Seal and Protect: Apply a surface protector to ensure longevity.

5. Installation

  • Place the Countertop: Carefully position the countertop onto the cabinets.
  • Secure It: Screw it down or use adhesive to secure it in place.
  • Add Finishing Touches: Install the sink, backsplash, and faucet.
diy solid surface countertop
Image from Canva

How Much Does It Cost to DIY a Solid Surface Countertop?

One of the main reasons homeowners choose a DIY solid surface countertop project is the significant cost savings. Here’s a breakdown of the typical expenses involved:


  • Solid Surface Sheets: Prices vary based on quality and brand but typically range from $25 to $75 per square foot.
    • Example: A 10-foot-long by 2-foot-wide countertop (~20 sq. ft.) would cost $500-$1,500 for materials.
  • Adhesive: Specialized adhesive costs around $15-$30 per tube.
  • Sandpaper and Polishing Pads: Expect to spend about $30-$50 for a complete set.
  • Sealant/Protector: A quality sealant costs $20-$40 per bottle.


  • Router and Bits: A quality router can be rented for $20-$30 per day, and router bits cost $15-$30 each.
  • Sander: Renting a sander costs $20-$30 per day, or you can purchase one for $50-$100.
  • Clamps: C-clamps and bar clamps range from $10-$20 each.
  • Other Tools: Circular saw, jigsaw, straight edge, and level can be rented or purchased for a one-time expense.

Total Estimated Cost

  • Materials Only: $600-$1,700 for a standard-sized kitchen countertop.
  • Materials + Tool Rentals: Add about $100-$200 if renting tools.
  • Materials + Buying Tools: Add approximately $300-$600 for purchasing tools.

Comparing DIY vs. Professional Installation

  • DIY Solid Surface Countertop: Expect to spend $600-$2,300 depending on material quality, countertop size, and tool needs.
  • Professional Installation: A professionally installed solid surface countertop usually costs $2,500-$5,000 or more.

Cost-Saving Tips for DIY Solid Surface Countertop

  1. Shop Around for Sheets: Look for sales, bulk discounts, or seconds to reduce material costs.
  2. Rent Tools: If you’re unlikely to use the tools again, renting them is more economical.
  3. Use Scraps Wisely: Utilize off-cuts for smaller areas like backsplashes or bathroom vanities.


Frequently Asked Questions

Can you DIY solid surface countertops?

Yes, you can DIY solid surface countertops with the right tools and preparation. Planning, precision, and patience are crucial for a successful project.

What is the cheapest solid surface countertop?

Acrylic-based solid surface countertops are generally the most affordable option. They offer durability and style at a lower price than other solid surface materials.

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What is the cheapest DIY countertop?

Laminate countertops are often the cheapest DIY option. However, solid surface countertops offer better durability and value for money in the long run.

How do they make solid surface countertops?

Solid surface countertops are made from a blend of acrylic or polyester resins, pigments, and mineral fillers. The mixture is molded into sheets and then finished for a smooth surface.

Why DIY Solid Surface Countertop Projects are Worth It

Embarking on a DIY solid surface countertop project offers creative control, cost savings, and the satisfaction of building something yourself. By following this guide on how to DIY solid surface countertop, you’ll have a beautiful, durable countertop to show off for years.